What This Includes
Core controller hardware comparison between PLC module route (CPU + communication modules + expansion) and board-level route (single integrated board). Covers direct BOM cost reduction.
Cost Planning
PLC Replacement Cost Estimation
This calculator gives a directional estimate for annual hardware savings when replacing traditional PLC modules with custom board-level control. Final numbers depend on I/O architecture, protocol complexity, and volume agreements.
In typical PLC replacement projects, customers see 30–60% hardware cost reduction per machine. The savings come from eliminating modular PLC overhead: CPU modules, communication modules, and expansion racks are replaced by a single custom board with integrated I/O and protocol support.
Cost Calculator
What This Excludes
Engineering service fee for custom board development, certification costs (CE/UL if needed), firmware adaptation effort, and wiring/integration labor. These are typically one-time costs amortized over production volume.
Next Step
Submit an RFQ via our homepage contact section for a project-level quotation with detailed cost breakdown including NRE and per-unit pricing.