Model Guide

PLC Replacement by Controller Family

Pick the controller family by balancing real-time protocol needs, compute demand, and target BOM. Each family serves a distinct segment of the PLC replacement market.

Controller MCU Core Key Protocols Best For
EtherCAT F429 180MHz Cortex-M4 EtherCAT, CAN, RS485, Ethernet Deterministic real-time control
STM32H743 480MHz Cortex-M7 CAN-FD, RS485, Ethernet, USB Advanced algorithms, DSP, edge AI
STM32F407 168MHz Cortex-M4 CAN, RS485, Ethernet Mainstream PLC replacement
STM32F103ZE 72MHz Cortex-M3 CAN, RS485 Cost-optimized volume production

EtherCAT STM32F429

Recommended when deterministic Ethernet communication is the first priority. Ideal for servo drives, distributed I/O, and multi-axis motion control where sub-millisecond synchronization is critical.

📄 Datasheet

STM32H7 Series

Suitable for advanced algorithm loads, higher-frequency control loops, and edge processing tasks. The 480MHz Cortex-M7 with dual-precision FPU handles DSP, vision pre-processing, and complex control algorithms that exceed F4 capability.

📄 Datasheet

STM32F4 / F1 Series

Strong cost-performance option for mainstream machine control and high-volume manufacturing. The F407 covers most PLC replacement scenarios while the F103ZE targets maximum cost optimization for simpler control applications.

📄 Datasheet

FAQ

Controller Selection Questions

Is STM32F1 still valid for industrial projects?
Yes, in moderate complexity scenarios where cost and stability are the primary criteria. The F103ZE is well-suited for high-volume applications with standard control logic requirements.
How to decide between F4 and H7?
Use H7 for heavier algorithms, faster control cycles, and applications requiring advanced DSP or floating-point computation. F4 offers mainstream control capability at better unit cost for standard industrial control tasks.
Can one board family cover all projects?
Usually no. Multi-family strategy is common to optimize both performance and BOM across different product lines. We recommend selecting 2–3 controller families to cover your full range of applications.
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